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View Full Version : DIY: E39 M5 Bumper Conversion (with pics)


jvcajita
11-06-2007, 11:17 PM
It's been almost three months since I had ordered this bumper...and finally I found time to install it. we have many write ups of how to do the DIY on this forum, but nothing really was detailed. most of them are actually bits and pieces of the whole conversion...this afternoon I installed the m5 bumper, active autowerkes brake vent, and a retrofitted pair of 8000k HID fogs..

here goes nothing!
0. washed the car and took pre-conversion pictures...
http://i120.photobucket.com/albums/o161/jvcajita/m5%20bumper%20conversion/IMG_3345.jpg
http://i120.photobucket.com/albums/o161/jvcajita/m5%20bumper%20conversion/IMG_3356.jpg

1. prepare all the goodies...made sure the bumper is laid on bubble wrap to avoid scratching...also placed the the fog light housing and border (bulb not yet) and the aa brake vent onto the spikes that hold the vent all around...don't worry about it falling, itll eventually be held tight by the radiator vent.
http://i120.photobucket.com/albums/o161/jvcajita/m5%20bumper%20conversion/IMG_3381.jpg

2. then unscrewed two bolts. one located on each fender liner...i then snapped off the moldings, which can easily done with a screwdriver wrapped with a paper shop towel (to avoid scratching the paint on the old bumper).
http://i120.photobucket.com/albums/o161/jvcajita/m5%20bumper%20conversion/IMG_3384.jpg

3. there are 6 visible plastic rivets and 4 rivets underneath the bumper. push in the middle inserts of these rivets, then pull out the remaining.
http://i120.photobucket.com/albums/o161/jvcajita/m5%20bumper%20conversion/IMG_3383.jpg

4. to take the foglights off, remove two plastic rivets on each brake vent by pulling out the middle parts then pull the main rivet. then pull the plastic vents off from top to down. unscrew the 2 bolts on each fog light. unplug the light from the h7 connector.

5. for the main event, i suggest pulling one side of the bumper after the other. make sure you have bubble wrap or a towel below for a safe landing. set the bumper aside. remove the weather seal from the top portion of the old bumper and place them on the new bumper.
http://i120.photobucket.com/albums/o161/jvcajita/m5%20bumper%20conversion/IMG_3385.jpg

6. cut the h7 connector and replace it with 9006 connectors. this portion of the process was the trickiest for me since i was also doing an HID conversion. i then had to place the HID ballast as close as possible to the fog light locations. for the right side, i was able to find a bolt right above the brake vent area to attach the ballast harness. on the left side, i found a bolt to secure the other HID ballast harness right behind the bumper's main frame.
http://i120.photobucket.com/albums/o161/jvcajita/m5%20bumper%20conversion/IMG_3387.jpg

7. did all the proper connections and tested the lights if they worked.
http://i120.photobucket.com/albums/o161/jvcajita/m5%20bumper%20conversion/IMG_3388.jpg

8. time for the new bumper! i have my lights prepped with the bulb already attached to the main fog light housings and fog light borders. since i worked alone, i had a difficult time. prior to adjusting bumper on the securing side hooks, i had the fog lights connected, dangling, and already attached to the bumper...i screwed one bolt on the right side. once centered, i screwed the other bolt on to the left fender liner...i had much difficulty with the latter side so i decided to remove headlight housing for a better snug fit, then placed the headlight back on. i then placed the rivets on from center and slowly worked my way to each side...
http://i120.photobucket.com/albums/o161/jvcajita/m5%20bumper%20conversion/IMG_3390.jpg

8. i then covered up the rivets by popping the new moldings on. pretty hard if working alone. but i suggest working with another buddy to get the centering of the bumper faster!

9. pull out a cigarette and just stare at the final product. voila!
http://i120.photobucket.com/albums/o161/jvcajita/m5%20bumper%20conversion/IMG_3395.jpg

Kelly Girl
11-07-2007, 09:02 AM
looks good!!!

couldnt help but see the Kettler Tricycle in the garage. I got one for my Goddaughter -- those things are indestructable...

JETTAone420
11-07-2007, 09:07 AM
HIDs in the fogs....bless your heart

mike
11-07-2007, 09:22 AM
good job, did you change the lower front fender liners to the M5 style too?

I like wagons, thats one thing I never understood, whyBMW doesn't like marketing performance wagons here, no M3 wagon, E60 M5 wagon, no 335 xi wagon, shame

bugzy
11-07-2007, 09:33 AM
E39 Wagon !! nice !!

what can i say, i like it =)

need more pictures of the car ;)

sensinitas
11-07-2007, 01:07 PM
Damn looks good!

Rezie@Genesis
11-08-2007, 10:25 PM
very very very nice!!!!
i almost bought a e39 wagon myself but it was green.

more pictures please

jvcajita
11-13-2007, 12:32 PM
looks good!!!

couldnt help but see the Kettler Tricycle in the garage. I got one for my Goddaughter -- those things are indestructable...

its all about german engineering!

HIDs in the fogs....bless your heart

thank you...just make sure you don't have a scattered lense so the guy in the oncoming traffic blesses you too!

good job, did you change the lower front fender liners to the M5 style too?

I like wagons, thats one thing I never understood, whyBMW doesn't like marketing performance wagons here, no M3 wagon, E60 M5 wagon, no 335 xi wagon, shame

not necessary. only need to change the liners if you decide to put 20s in. as for high performing wagons...very unlikely in a market where SUVs are highly favorable. thats why BMW is slowly cutting their wagon line up while bringing in even the x6 =)...imagine the e39 touring m5 never got to the production line...but man the prototype was hot.

E39 Wagon !! nice !!

what can i say, i like it =)

need more pictures of the car ;)

thanks man! much appreciated...

Damn looks good!

thank you!

very very very nice!!!!
i almost bought a e39 wagon myself but it was green.

more pictures please

not too late to get one right? anyway for your and bugzy's request here are some pics...

1. always wanted christine mendoza to pose with this wagon...but oh well photoshop can do for now...
http://i120.photobucket.com/albums/o161/jvcajita/photoshopped/cm4copy.jpg

2. man imagine these LMs where the spokes are blackened out...gotta save that 5 g's! but ice needs to be meddled with first...
http://i120.photobucket.com/albums/o161/jvcajita/photoshopped/LMsonwillis.jpg

3. a member from bimmerforums did this for me...gotta love it!
http://i120.photobucket.com/albums/o161/jvcajita/photoshopped/wagenfe5.jpg

4. and 5. are unadulterated pics!
http://i120.photobucket.com/albums/o161/jvcajita/photoshopped/img3415mn1.jpg

http://i120.photobucket.com/albums/o161/jvcajita/photoshopped/img3407ti5.jpg

lifeisshort117
07-07-2008, 07:41 AM
RIP E39 wagon.

i would put my money that this was the car that got hit by a stupid ford taurus speeding on a turn.

i read about it on vortex a long time ago.
the guy had his wife and i think his two kids in the back when some dumbass in a ford was speeding and lost traction and hit the bmw.

everyone was okay but the bmw was a goner.
thats so sad man!
glad the family is okay though.

Rento_VW
07-13-2008, 12:19 PM
RIP E39 wagon.

i would put my money that this was the car that got hit by a stupid ford taurus speeding on a turn.

i read about it on vortex a long time ago.
the guy had his wife and i think his two kids in the back when some dumbass in a ford was speeding and lost traction and hit the bmw.

everyone was okay but the bmw was a goner.
thats so sad man!
glad the family is okay though.

:eek: Damn...